Showing posts with label Safety. Show all posts
Showing posts with label Safety. Show all posts

Saturday, December 31, 2011

Some Exciting Scaffolding


This house that I've been working on the last two months was originally built in 1769.  The roof was all saggy and sloped and there were ice dam issues last winter.  As we pulled off the shingles (to keep the weight down on the 6x6 rafters joined at the peak with only pegged bridle joints, joined to the sill with only a step lap and a peg) we discovered that whomever re-roofed this last (sometime in the last 20 years I believe, shortly before the current owners moved in) they didn't even use tar paper.  Ice dam issues are really an issue that comes from keeping warm air from getting to the surface of the roof, melting the snow, and letting it run down to the gutter where it re-freezes into ice, building up and working under the shingles, melting again and dripping into the house.  So if you have an ice dam, step one is to add more insulation and air-blocking between the house and the attic.  If that's not an option, or you're looking for a quicker fix, you can use something like Grace brand roof underlayment, essentially a sheet of rubber with super sticky tar on the back.  This stuff clings like crazy to plywood, seals any places water can get in (when applied correctly), seals around nails, and keeps any water that can get through from migrating.  We have frequently stripped the bottom three or six feet of a roof to apply the underlayment and then re-roof that part.

In the case of this roof, it was so badly sagged and wonky we decided to strip the shingles and create a new roof plane.  This house is big and tall, with the field being about 37 feet long and 20 feet up the rake, with roughly a 12 pitch (45 degrees).  We pulled off the old trim around the two rakes and the drip edge, replaced with all new trim built up to more appropriately suit the scale of the house.  We then strung a line on the ridge, which created four edges of a flat plane.  Using vertical strings, we blocked and shimmed horizontal battens into a nice base for new 1/2" plywood.  With that done, underlayment on, and shingles nailed solidly down, it's done!  At least until spring when we tackle the back half.

This house was really neat to work on.  When we opened up the trim, I was fascinated to see that the ends of the floorboards were all trimmed to length with an axe.  Most of the timbers were hewn, and it was interesting to compare those hewn by novices and those by the experts.  It was also interesting to see how much some of the rafters had twisted and moved, one in particular was twisted almost 45 degrees from end to end.

I've never really liked heights very much, but over the last two or three years have become more comfortable working at moderate heights through practice.  In dangerous or really high places we wear safety harnesses and fall ropes, but they always get in the way and in many cases I feel that they make the situation more dangerous.  Starting this project, which was particularly high and steep compared to many of the houses we work on, we were both really quite uncomfortable even walking around on the scaffold.  After a couple of weeks though, we were regularly playing catch with sawzalls, sheets of plywood, dashing up and down the ladders with hardly a care in the world.  Heights, though potentially a very real danger, are largely a mental block.  Once you can get comfortable, it is much easier to focus on the work and actually get things down in a timely manner.  If this roof had been on the ground, and especially without the need to manage the lead paint, we could have had the whole thing done in a week.  As it is, though, it took about 150 hours spaced out over two months to accommodate the weather (which was thankfully quite mild this year). 


Monday, April 11, 2011

Outdoor Workshop 2.0

Today my mom came up with an idea for a nice outdoor workshop for me, since I had mentioned moving my workshop back outside soon.  Today I got off early from work, so we decided to go ahead and get started right away.  This is the back of the house, right next to the corner where it meets the side.  We are putting in a brick pad and retaining wall (on the right where the bank is cut in) for a nice clean workspace, no mud and no ruining the grass like in the Fall when I came home. 

The pad is being built to serve as a floor for a nice high quality 10x10 foot tent that we have.  Not one of those sissy easy-up tents.  This thing is all aluminum pipe and heavy rubberized canvas top.  My preliminary thought was to bring up my bench and tools, and set up my full shop out here.  Now I'm reconsidering a bit, having thought of the effects that frequently fluctuating humidity could do to all my stuff, including kiln dried or even air dried furniture lumber.  It would all be covered, and I'm planning on tarping the sides when it rains, but I'm not sure what could happen.  Maybe some experimentation is in order.  My new thought is that I might just leave my finer shop downstairs and use the outdoor shop for coarser stuff; greenwood working, spoon carving, and maybe some timberframing if I get brave.  I'll see what happens.

The nice thing about landscaping is that it's big work.  All gross motor, throwing-rocks-and-logs-around kind of work.  There's something particularly satisfying about this sort of thing.

Fun with chainsaw:





This is what happens when my mom comes up with a project and wants me to help:




Potentially the least safe clothing option for chainsaw use?  (I am wearing hearing and eye protection, so I'm not completely senseless).  On a more serious note, you can see that my right leg is thrown back, and that I have almost my entire body out of line with the saw bar.  Even though I have to use my eye to line up the bar with my marks, I move my head  out of the way soon as I know that I'm tracking straight.  The basic premise here is the same as with any tool: stay out the way in case you miss.  Predict where the tool is likely to go, where it could go if something surprising happened, and then throw in an extra margin when you can.  With a knife, that means keep your hands out of the way of the cutting edge.  With an axe, this extends to your whole body (particularly legs in the case of a glancing blow).  You get the point.  Also keep in mind what can happen in the wood.  It's a dynamic material (think of bundles of cord, and what would happen if you cut into one under compression and tension). 


Today was also the warmest day of the year so far, a balmy 75 and sunny.